srijeda, 14.03.2012.
Industrial Plants Use Oil Analysis Testing As A Predictive Indicator For Equipment Malfunction
Oil analysis testing is one such crucial process.
Industrial businesses are often international conglomerates, operating expensive machinery around the clock. Many of these machines are built with multiple parts that move rapidly and generate massive amounts of heat and friction. This rapid and nonstop motion requires that such behemoth machines use a lubricant (i.e., oil) to function properly. Simply put, oil is the livelihood for most every machine.
Without question, the demands put upon these machines causes a gradual wear that will eventually result in malfunction.
This is true regardless of the amount of oil the machine receives. And the condition of its oil, a most vital operating fluid, is the barometer for its interior condition. For this purpose, oil must be analyzed and tested on a frequent basis.
Moreover, this is why oil analysis testing is such a critical part of successful, industrial plant operations.
As is undoubtedly evident, oil analysis testing is both a monitoring device and proactive measure that plants can employ to ensure the optimal condition of all machinery.
Machine maintenance workers learn much by analyzing the contaminants, particles and materials that are present in the analyzed oil. This information is then used to match these fragment to the parts that are in need of repair.
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In the absence of the information yielded by these tests, plants would incur millions of dollars in expensive repairs. For example, statistics show that 50 percent of reported mechanical breakdowns were a direct result of a failure to analyze and promptly act based on testing results. This delayed response time, or missed opportunity, directly contributes to decreased functionality, which ultimately leads to mechanical malfunction or even failure.
Another aspect on this matter is at magnetometers.
Therefore, machine analysis testing should be used as a means to cut costs and sustain productivity. Moreover, using these proactive measures can be considered the best form of asset protection. Furthermore, the results for oil analysis testing can be had through on or offsite testing, which makes the availability of information expedient. So, basically, all an industrial business must do is find a trusted lab -- one known for providing reliable and timely results -- and use the information provided to keep their machines in optimal performance condition, for as long as possible.
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